Battery Systems Powered Carts Mobile Workstations
Power that moves with the cart.
Hot-swap a battery in seconds, or plug in and walk away. Modular power systems for medical carts, warehouse workstations, and point-of-use equipment that can’t afford downtime — no generators, no cable runs across the floor.
Hot-swap in seconds
Up to 434 Wh per system
UL60601 medical-grade options
Get started
Tell us what devices you need to power and for how long, and we’ll recommend the right battery solution.
A few basics is all we need — we’ll follow up within one business day. No long forms, no obligation.
- Free power consultation
- Recommendation back in 24–48 hrs
- Works with carts you already own
- GSA Schedule pricing available
Choosing a system
Two ways to keep a cart powered.
Swappable systems
Pull a discharged battery, drop in a charged one, and keep working — no tools, no downtime, no shift ending early because someone forgot to plug the cart in. Ideal for 24/7 or multi-shift operations where the cart can never sit idle.
MedXP-400 · MedXP Lite · PowerSwap Nucleus Classic & Mini
Stand-alone systems
One larger battery, plugged in to recharge at the end of a shift — simpler, and often the better fit when the cart returns to the same spot every night. Sized for heavier draws: PCs, laser printers, POS systems, and testing equipment.
PowerPack Ultra · PowerPack Mega
Medical Carts
A main battery and an auxiliary, so the cart never fully powers down.
The MedXP-400 splits its power into two packs: a 145 Wh main battery that stays in the cart, and a 289 Wh auxiliary that hot-swaps out for a charged one in seconds — 434 Wh combined. Pull the auxiliary and the main keeps the workstation running, so there’s no gap in power while a discharged pack heads back to the charger. Built to IEC60601 medical-equipment safety standards and UL tested.
434 Wh
Main + auxiliary combined
12–24V
Selectable DC output, 2 channels
<5 hrs
Full charge time
MedXP-400-BASE — main pack
145 Wh, stays mounted to the cart. Two DC outputs (12/16/19/24V, 120W max each), 45W USB-C PD, 18W USB-A, and an optional AC inverter output.
MedXP-400-AUX — auxiliary pack
289 Wh, hot-swappable without interrupting power. Charges in an optional dual-bay charger in under 4.5 hours — keep a spare topped off and ready.
Also available as the MedXP Lite Dockstation — a single 289 Wh pack with an optional 200W medical-grade AC adapter, sized for smaller point-of-care devices that don’t need the full modular system.
Industrial & Warehouse
Seamless AC power that swaps out like a spare tire.
PowerSwap Nucleus Classic delivers true AC power — no need to source DC-specific hardware for laptops, barcode printers, or scanners. Pull the spent battery and drop in a charged one in seconds; a two-battery system runs 240W continuous off a 920 Wh bank, enough for a full shift without a recharge. Built on Lithium Iron Phosphate cells, the most stable lithium chemistry available, rated for 5–7 years or 3,000 cycles.
920 Wh
Two-battery capacity
240W
Continuous AC output
3,000
Charge cycles (5–7 yr life)
Not a Lift
A battery swap should feel like changing a bag, not moving furniture.
Every swappable pack in this lineup is built to be carried one-handed — the Nucleus battery weighs about 11 lbs, the compact Mini pack about 6. No cart has to be wheeled to a charging station and no one needs two hands and a knee to make the swap. Pull it, carry it, drop it in the charger.
~11 lb Nucleus battery
~6 lb Mini battery
No tools required
Stand-Alone, All-Day
When the equipment draws too much to swap, plug in and forget about it.
PowerPack systems trade swappability for sheer capacity — one sealed unit, recharged at a wall outlet at the end of a shift. The entry-level PowerPack Ultra runs 150–400W for laptops and barcode printers; PowerPack Mega scales up to 2,000W continuous for laser printers, POS systems, scales, and test equipment, with up to 12+ hours of runtime between charges. A digital meter with color-coded LEDs shows battery status and confirms the power source at a glance.
2,000W
Continuous output, top tier
2,400 Wh
Largest battery bank
12+ hrs
Runtime, all-day operations
The Lineup
Five systems that cover medical, industrial, and everything between.
Medical Carts
MedXP-400 Flex Swap
Modular main + auxiliary batteries, hot-swappable, VESA-mountable, IEC60601 medical-grade.
434 Wh combined
Compact Medical
MedXP Lite Dockstation
Single-pack system with optional AC adapter, sized for smaller point-of-care devices.
289 Wh
Industrial & Warehouse
PowerSwap Nucleus Classic
Seamless AC power, hot-swappable, LiFePO4 cells. Also available in a compact Mini configuration.
Up to 920 Wh / 240W
Stand-Alone, Entry-Level
PowerPack Ultra
One sealed battery, plug-in recharge. Compact and lightweight — sized for a laptop and a barcode printer or scanner.
Up to 480 Wh / 400W
Stand-Alone, All-Day
PowerPack Mega
One sealed battery, plug-in recharge. For laser printers, POS, scales, and heavier equipment.
Up to 2,400 Wh / 2,000W
A compact PowerSwap Nucleus Mini configuration is also available — ask your rep to match capacity to your equipment list.
Full Specifications
Side by side, for the people who ask for them.
| MedXP-400 System | Nucleus Classic (2-Battery) | Nucleus Mini | PowerPack Ultra | PowerPack Mega (Lithium) | |
|---|---|---|---|---|---|
| Type | Swappable, modular DC | Swappable, seamless AC | Swappable, seamless AC | Stand-alone, plug-in recharge | Stand-alone, plug-in recharge |
| Battery Chemistry | Lithium-ion | Lithium Iron Phosphate | Lithium Iron Phosphate | Lithium or Sealed Lead Acid | Lithium Iron Phosphate |
| Continuous Output | 180W max DC | 240W AC | 120W AC | 150–400W AC | 2,000W AC |
| Battery Capacity | 434 Wh (145 main + 289 aux) | 920 Wh | 230 Wh | 256–480 Wh | 1,600 Wh |
| Charge Time | Up to 5 hrs | 4–5 hrs | 2.5 hrs | 5.5–10 hrs | 4 hrs |
| Expected Life | 4–6 years | 5–7 yrs / 3,000 cycles | 5–7 yrs / 3,000 cycles | Not published — ask rep | Not published — ask rep |
| Mounting | VESA mount, anti-theft lock slot | Fits NB, PC & Apex-style carts | Fits most industrial carts | Freestanding, side-carry handles | Freestanding, integrated feet |
| Certifications | IEC60601, UL Tested | UL Tested | UL Tested | UL Tested | UL Tested |
Common questions
Battery system FAQs.
Swappable or stand-alone — which do we need?
If the cart runs 24/7 or across multiple shifts, swappable wins — no downtime waiting on a recharge. If the cart returns to the same spot every night and the equipment draws more power than a swappable pack comfortably covers, a stand-alone system is usually simpler.
Is the lithium chemistry safe?
The Nucleus and PowerPack lines use Lithium Iron Phosphate, the most thermally stable lithium chemistry available — not prone to the ignition events associated with standard lithium-ion or lithium-polymer packs. Every system also carries an internal battery management system with multi-layer protection.
Will these mount on a cart we already own?
Most systems are designed to retrofit onto existing industrial and medical carts, not just our own. Send your rep the cart model or dimensions and we’ll confirm compatibility before you order.
What can these actually power?
Laptops, thin clients, barcode and label printers, scanners, monitors, POS terminals, and — on the higher-capacity systems — laser printers, scales, and test equipment. Tell us your equipment list and we’ll size the right system.
Can we charge batteries in bulk, off the cart?
Yes — a multi-bay charging rack holds up to six Nucleus Classic dual-bay stations or twelve Mini stations, so a fleet of spares can charge in one place instead of hunting for wall outlets.
How is this different from Charging Carts & Cabinets?
Battery systems power the cart itself — the workstation, laptop, or scanner riding on it. Charging Carts & Cabinets are for securely charging a fleet of separate devices, like tablets or phones. Ask your rep if you need both.
Tell us what’s riding on the cart. We’ll size the power.
Equipment list, shift pattern, and how many carts — that’s all it takes to spec a swappable or stand-alone system that fits.